The Science of Sortex Grain Purity.
What is Sortex sorting? It is computerized optical color sorting that inspects every single grain with micro-cameras, blowing away discolored, black-spotted, or foreign seeds. Here is how we deliver 99.8% spotless golden Toor across 7 rigorous stages.
Sortex Technology Explained in 30 Seconds
Traditional pulse sorting relies on manual hand-picking, which is slow and misses inner discolorations. Sortex uses industrial multi-CCD optical cameras and high-speed microprocessors. As millions of grains free-fall through the machine, optical sensors detect color anomalies (black spots, brown burns, chalky seeds) and fire supersonic air ejectors that blow defects out into a reject bin, letting only flawless golden grains pass.
Farm-Gate Mandi Procurement
We handpick prime harvest batches from agrarian mandis across Junagadh, Rajkot, and Saurashtra. Raw grains are tested for natural moisture (below 12%) and protein density before entering our mill premises.
Pre-Cleaning & Dual Destoning
Raw pulses pass through multi-deck vibro-screeners, cyclonic air aspirators, and specific-gravity destoners. All foreign field impurities, plant stalks, and heavy stones are systematically separated.
Sortex Optical Color Sorting (The Core Advantage)
The heart of our technology: grains fall in a continuous curtain in front of multi-camera optical sensors operating in visible and infrared spectrums. Any grain that is discolored, chalky, insect-damaged, or spotted is instantly blown out by micro-pneumatic air nozzles firing at 1,000 pulses per second.
Precision Grading & Size Calibration
Color-sorted grains are passed through rotary drum sieves to classify them by grain diameter. This guarantees that your bag contains consistent, evenly sized dry toor that cooks uniformly.
Pulse Conditioning & Processing
Whole dry toor grains undergo precise moisture conditioning and gentle mechanical processing. This stabilizes internal grain moisture and safeguards the natural protein and mineral density of the pulse.
100% Natural Finishing (No Mineral Oil Polish)
Unlike commercial producers who apply synthetic paraffin or mineral oil for artificial shine, Kanani Industries relies purely on dry buffing and natural conditioning. The grain keeps its natural golden luster, authentic sweet taste, and high dietary fiber.
Hygienic Moisture-Barrier Packaging
Automated form-fill-seal machines pack the finished Sortex toor into laminated food-grade retail pouches (1kg, 5kg) and heavy-gauge woven polypropylene/jute bags (25kg, 30kg, 50kg) for domestic and global export dispatch.
